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Reloading

by Charley Moriarty

So, you want to shoot that "pet" Mosin-Nagant. Milsurp ammo is almost all corrosive ball, and Norma hunting ammunition is too damned expensive. What choice does one have? Reload!

Reloading or hand loading is a fairly simple process. Any competent adult who can pay attention to detail can reload safely and effectively. Cost? hand loading can be as cheap or expensive as you wish. Generally, more expensive equipment allows one to load faster, not necessarily better.

Let’s look at the reloading process. We will look at tools and components later on.

Step 1: Inspect and clean your brass if needed. Clean brass (free from dirt, grit, etc.) is a MUST! Shiny brass, on the other hand, is not needed. Most reloaders reach the point where they want polished brass, but it is not needed. Inspect the brass for cracks, split necks and the like. For the beginner, use only new or once fired brass. Later, as your knowledge and experience increase, you can pick up and use all that brass that non-reloaders leave at the range.

Step 2: Install the sizing die and shell holder in your press. Adjust the die by following the manufacturer’s instructions. Usually, one screws the die into the threads on the press until it contacts the shell holder at the top of the stroke, then the die is backed out one-half a turn, and locked in place with the die’s locking ring.

Step3: Lubricate the clean cases. There are many lubes on the market, ranging from spray on to waxes to greases. (I like Dillon’s spray lube. It is an alcohol/lanolin mix that is effective and easy to apply) Lee has a very good wax lubricant that works well and removes easily. Cover the case neck and body with a thin layer of lubricant- stay off the shoulder, or you will form "lube dents", places where the lube is trapped in the die and pushes in parts of the case shoulder. They do no harm, as long as they are small, but they look bad.

Step 4: Run the lubricated cases into the sizing die. Clean the lube from the first case, and try it in your rifle. If the case chambers, great. Size the rest. If the case will not chamber, you will need to adjust the sizing die down until it will chamber. ( Always try a case in the rifle you will shoot it in. Believe me, it is a royal pain in the butt to size and load a batch of ammo, then discover it will not chamber in your rifle.!)

Step 5: Clean lube from all the cases, using cleaner suggested by the manufacturer. Lee suggests using detergent and water to remove their wax lube. Other lubes can be removed with alcohol, mineral spirits, or other solvents. Use a solvent that will not leave a residue. Some folks use old bath towels to wipe cases with, others use paper towels, but the important thing is to remove the lube. Lubricant left on the case attracts all kind of dirt and debris, and it also will not allow the brass to cling to the rifle chamber walls when fired, increasing thrust on the bolt.

Step 6: Prime cases using appropriate primers. All boxer primed 7.62x54R brass I have seen takes large rifle primers. I like CCI and Winchester primers, but that is personal prejudice. Use whatever brand you wish, but be consistent. Do not switch primer brands in the midst of reloading a batch of ammo. Cases can be primed on the press or on a separate hand tool, such as the Lee or RCBS priming tool.. I prime on the press, generally. Clean hands are a MUST when handling primers. Any oil contamination can cause a misfire.

Step7: Charge cases. This can be done with a powder measure, powder scoops, or a scale and powder trickle. As a general rule, starting and midrange loads can be measured by volume, using a powder measure or scoops. Top end loads should be weighed on a scale. Until experience is gained, I suggest staying with midrange loads.

Step 8. Install the seating die into the press, and back out the adjustment for the seater. Take an unprimed, uncharged case and set a bullet in the case mouth, then raise the ram into the die. You can feel the bullet enter the case mouth. Check overall length with a caliper and/or your rifle magazine. Keep adjusting the seater until the bullet is seated properly in the case and the cartridge is the correct overall length.. Check this round in your rifle’s magazine and chamber. NEVER DO THIS CHECK WITH A LOADED CARTRIDGE! USE THIS DUMMY ROUND ONLY! When you are satisfied that the overall length and bullet seating depth is correct, then load bullets into the charged cases and run them into the seating die. Label the dummy round as to bullet type and overall length. If you load another bullet type and change die adjustment, use the dummy round to readjust the die back.

Step 9: Record all reloading data on labels and affix them to the cartridge boxes or bags. Include the caliber, bullet type and weight, powder and charge, and primer type. These are a minimum to record. Some reloaders record date, lot numbers, measurements, and many other items. Always label your ammunition in some way. You will not remember specifics, so write them down!

Reloading Tools

Disclaimer! In this section, I will try to give an overview of available reloading tools and, in some cases, my opinion of the tools or a suggested use. I’ve reloaded a bunch of ammo over the years, and I know what works for me. These are just suggestion. If tool "A" works better for you, and tool "B" works better for me, great. I’m not out to promote or badmouth a specific brand or piece of equipment.

Presses

You don’t need a press to reload! At the bottom end of the price scale for reloading equipment is the famous (or infamous) Lee Loader. This is a die set wherein the fired case is driven into the resizer with a mallet, driven out with a mallet, reprimed with a mallet, and so on. This set can produce excellent ammo, but is noisy and glacially slow. I would recommend the Lee Loader only if your ammunition needs are very modest, and cost is the overriding concern.

Next up are the hand presses made by Huntington and Lee. These are presses that do not need to be attached to a bench.. The dies are screwed in place, and hand pressure moves the ram and case into and out of the die. These are advertised as a go anywhere reloading press. I would not reload at the range, there are just too many distractions, despite what the advertising claims are. I believe these are special purpose tools for use when bulk and weight are at a premium, as when on an extended trip where shooting and reloading are to be done.

Single stage presses are what many a dinosaur like me started reloading with. I do not believe there is a bad single stage press on the market now.

I prefer the "O" type press to the "C" type press, but either will work fine for most reloading purposes. Inexpensive presses are usually some sort of aluminum alloy, while the more expensive presses are cast iron. Cast iron is more durable, but even aluminum alloy presses will last thousands of rounds if properly maintained and not abused. Lee, Lyman, RCBS ,C-H, Hornady, Redding, and Dillon, among others, manufacture single stage presses.

Turret Presses are somewhat faster than single stage presses. The turret press holds the reloading dies in a turret that moves the dies over the ram. Usually, two or more operations can be done at the same time. Lee, Lyman, and C-H produce turret presses.

Last, but not least, is the progressive press, where several operations are done simultaneously. Many produce a loaded round with every pull of the handle.

I suggest progressives for experienced reloaders only, although many people start with them. I use a Dillon 550B for the bulk of my reloading. Lee, RCBS, Dillon, and Hornady are the major players in this market.

Dies

The die set is what actually does the work of reloading. A bottlenecked rifle cartridge, such as the 7.62x54R, usually is reloaded on a two die set consisting of a sizing/depriming die and a seating die. A straight walled case, whether for rifle or e

I prefer Lee dies for military cartridges. The design of the sizing/depriming die allows the case mouth expander and depriming pin to slide up into the die if it contacts an obstruction. This means that when, not if, a piece of berdan primed brass ends up in your brass box, the deprimer will not break off. You simply loosen the collet that holds it in place, readjust, and continue to load. Lee dies allow us to circumvent Grennel’s Law, which states: "The number of berdan primed cases ALWAYS exceeds the number of replacement decapping pins by one."

Other manufacturers make good dies as well. RCBS and Redding have an excellent reputation for quality. Lyman also makes quality dies. I like Lee simply because of the deprimer design, and the price. Lee dies are about $8.00 to $20.00 cheaper than other manufacturers, and the die sets include a shell holder, which would cost another $4.00 to $5.00.

One more die is worth mentioning. If you shoot cast bullets in rifles, as I do, the Lyman "M" die is the only way to go. This die gently expands the case mouth enough to start the cast bullet without distorting the bullet.

Scales and Measures

A scale is a necessity, even if you use a powder measure to charge cases. The scale is used to check and sometimes calibrate the powder measure. Electronic scales are faster and more convenient, balance beam scales are less expensive. My next purchase will be an electronic scale.

You can get by with a scale and a powder trickler. A powder trickler is a cup with a tube sticking out the side that dispenses one kernel of powder at a time. It is used for adding powder to the scale pan slowly, to bring the charge up to exact weight.

A set of Lee powder dippers can be handy as well. These are yellow plastic scoops that hold a certain amount of powder, and are calibrated in cubic centimeters. A set of 15 is about $12.00. If you buy Lee dies, you will get a dipper that is appropriate for the caliber with the die set.

If you can afford one, a powder measure is very nice to have. They can be bench mounted or mounted on top of a die on a turret press. Operate the handle and it dispenses the powder charge into the case. I have heard a lot of criticism of the Lee powder measures. I have a twenty year old RCBS Uniflow that still works like new. Lyman, RCBS, and Redding make good measures, with Redding probably having the best reputation.

Case Trimming

 Some means of case trimming will be needed eventually. Bottleneck cases "grow" upon firing and resizing. An overlong case will eventually get to the point where the case mouth will start to hit the end of the chamber. This will force the mouth in towards the bullet, and when the cartridge is fired the case does not want to release the bullet. Pressure goes up, and since the cases will not release the bullet consistently, accuracy will suffer as well. wpe3A.jpg (3419 bytes)

There are lathe type case trimmers that hold a case and rotate it against a cutter, but I like the Lee case trimmer. The cutting guide is also the length gauge. Screw the gauge into the cutter, screw the shell holder onto the handle, and chuck the handle into a drill press or hand drill; or even an electric screwdriver. You can trim a lot of cases in a short period of time with this system.

After trimming, you must deburr the case mouth with a deburring tool. If the mouth is not deburred, the bullet will possibly hang up on the case mouth and crush or collapse the case neck. Lyman, RCBS, Lee, and Midway offer reasonably priced deburring tools.

Other Equipment

Top of the list, buy some safety glasses, and use them! Eyes are issued one set per customer, take care of them. I’ve never popped a primer while reloading, but have heard of others forcing a primer and setting one or more off. Wear those glasses. Better yet, get two pair, one for loading and one for shooting.

Now that you have safety glasses, consider where you will reload, and what you will reload on. Where depends on what part of the country you live in, and what you live in. From what I gather, much of the country reloads in basements. Here in South Texas, houses haven’t had basements for a hundred years, so I reload in a garage workshop. A spare bedroom will do, as will a storeroom or the like. Make sure your reloading area is free from open flame (no pilot lights, or space heaters) and free from distractions, like a television. Suggest to your family that they leave you in peace when loading, as distractions can have nasty consequences.

Assuming you have a bench mounted press, you are going to need a bench or table to mount the press and other tools onto. There are a lot of bench plans on the Internet, many of them free. You can design your own if you wish, or buy a bench ready made. Some reloaders work on a Black & Decker Workmate, or other portable surface. The bench should be sturdy enough to hold at least a couple of hundred pounds; a press can put a lot of pressure on a work surface.

Until I built my bench (from a free plan offered by the National Reloading Manufacturer’s Association) I kept my press bolted to a 2x6 plank that I clamped to a desktop using "C" clamps. It could be clamped on and removed in just a few minutes, so the desk could be used for other purposes.

Measuring equipment is nice to have. A stainless steel dial caliper can be used to measure case length, cartridge length, bullet diameter, and a host of other things.

They can usually be found at home center/hardware stores, or ordered by mail from reloading suppliers at a reasonable price. Buy stainless steel, not the glass filled plastic jobs. The plastic calipers will not last and retain accuracy.

A priming tool will be needed if you don’t want to use the press mounted primer on a single stage or turret press. The RCBS Hand Priming Tool and the Lee Auto Prime are both efficient tools. The Lee is cheaper, the RCBS is sturdier. Either will allow you to prime a large number of cases in a fairly short time.

Sooner or later, the serious reloader acquires some means of cleaning cartridge cases. This usually means a case tumbler. There are a lot of good ones on the market, from monster sized Dillons down to Vibrashine’s smallest cleaner. They all work about the same. Fired brass is dumped into the cleaner, along with a charge of media, either ground corncob or crushed walnut shells. Walnut cleans faster, corncob polishes better. Take your pick. 

Components and Supplies

Relaoding components are available by mail order again, thanks to the US Congress in the late 1980’s. You can mail order any component now, and have the BBT (Big Brown Truck) deliver to your door. I mail order a lot of material, however, you must remember that most gun shops are small, family owned businesses. If you have a local shop that carries components, try to buy some items from the shop. If you don’t support your local business, he will not be there to order that rifle for you!

Bullets are easy to come by for the 7.62x54. Speer, Hornady, Sierra, Remington, and Winchester are just a few of the manufacturers with suitable products. For the most part, with large bullet makers, I can’t tell a big difference in performance between brands.

Hornady SST

Brass for the 7.62x54 is a more limited item. Currently, brass is available from Lapua and Norma. Sellier & Bellot produce a boxer primed case that is available only as loaded ammo. Winchester and Remington both loaded 7.62x54R into the late 1950’s; some might still be out there in Gun Show Land. Best bet is the Lapua brass, good quality and not terribly expensive. Norma is excellent quality brass, but is very expensive.

Many powders are suitable for the 7.62x54. Some of my favorites include IMR4895, IMR 3031, and AA2520. For cast bullets, I like IMR4198, SR 4759, and Red Dot.

Primers can be any brand, just keep it consistent. I currently use Winchester standard Large Rifle Primers. Magnum primers are not needed for most purposes in the 7.62x54. I use them only when loading a case full of slow burning powder for cast bullets.

Tumbler media can be purchased very cheaply in pet stores or mass merchandisers like Wal-Mart and Kmart. Ground corncob is sold as pet bedding, and crushed walnut shells are sold as bird litter. Cost is about one third of the same material sold in any shooting related business.

Loading Data

I suggest you buy at least two reloading manuals/books. Load data is important, of course, but most manuals have technical sections that will help explain many facets of reloading. I like Lyman’s Reloading Handbook the best. I believe it gives a more complete picture of reloading than any book available. Lee’s Modern Reloading is very good. Manuals are also available from Accurate Arms, Speer, Hornady and Hodgdon, among others.

There is also a large amount of data online. All of the companies mentioned above have informative websites that usually include loading data along with product information.

One problem those that reload the 7.62x54R have is that the cartridge is not popular enough to include the amount of data that other cartridges have, such as the .30/06 and .308. Where .308 data in most manuals might include ten to fifteen different powders, the 7.62x54 might only have four or five combinations. The companies do not dislike the 7.62x54, there is just not as much interest in that data. The solution is to use .308 STARTING loads for starting loads in the 7.62x54R. Ed Harris recommended this in an article in American Rifleman some years back. I have tried this with several different powder and bullet combinations, and it works.

Sources

The following is a list of resources that are very helpful for the reloader. Most have websites.

Midway USA Everything for the reloader! Good service

F&M Reloading Reloading equipment. Great service

Huntington’s More stuff than you can imagine

Dillon Precision Manufacture Mercedes level loading equipment… at Mercedes level prices

Lee Precision Been around since the 1950’s. Good equipment…built to meet a price point

CH Tool & Die Die source for every cartridge known to man (almost!)

Lyman Been around forever… Moulds, dies, presses, sights, tumblers, etc.

Buffalo Arms Company Source for unusual brass and bullets. 

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